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Product
Information Required to Start Approval Process
Moe
Lamothe, P.Eng, Lamothe Approvals Inc.
Please
use this checklist to ensure that all necessary information has been
compiled and sent to our office. Not
sending the requested information will result in delays and the
possibility of additional charges. Remember, you are paying the
agency to test, not be installers or equipment operators!
1.
Samples: We will require the following items for testing:
1.
Samples
of the equipment to be approved.
2.
Power supplies:
one additional power supply should be provided.
3.
Transformers:
extra samples for abnormal tests (short and overload outputs).
-
If current
protection is on either the primary or secondary sides of the transformer
(or both), we require 2 samples of the transformer and at least 5 samples
of each protector.
-
If thermally protected by a self-resettable switch, we require 2 samples
of the transformer.
-
If thermally protected by a ‘single-shot’ switch, we will
require at least 5 samples of the transformer.
Note:
the above numbers are for single output transformers.
If your transformer has multiple outputs, please
contact us for the number of transformers required for testing.
4.
Modems:
additional sample for fire overvoltage testing.
5.
Components
likely to fail (fuses, lamps, etc).
2.
A bit of
information regarding your equipment
(also complete the attached product information sheet):
This
could be a descriptive sales brochure, or a manual.
All agencies require a brief description of the product that they
are approving, so tell us about your equipment!
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What it does.
-
Identify it’s inputs and outputs (with ratings).
-
Tell us if the equipment will run at full-load conditions on it’s own,
or if we need to add additional loading. How much loading is
required, and on which outputs?
3.
Manuals:
We require manuals (i.e. installation and operating manuals).
Keep in mind the following:
- Wall
mounted equipment: mounting instructions and mounting parts in order to
test the procedure.
- IEC
61010-1 equipment (measurement, control or laboratory equipment): there
are requirements for the manual, so make sure you comply with clause 5.4
in IEC 61010-1!
- Installation
instructions for permanently connected equipment.
- Special
instructions, warnings or replacement part info.
4.
Equipment
markings:
All markings must be supplied. This
includes both labels and silk-screening used on the equipment:
- Marking
label (including model number, serial number, ratings, etc.).
- Fuse
label (if not part of marking label).
Be sure to use the fuse symbol!
- Output
identification markings (identification of ports).
- Warning
statements.
We
will require a sample of the markings for testing, and in electronic
format for the report. We can
read a variety of formats including .jpg, .tif and .bmp.
5.
Schematics
are generally sent to the agency as part of the report.
We require these schematics in an electronic format and are able to
read a variety of formats including AutoCAD, PDF and picture formats
(.jpg, .tif, etc). Printing
the schematic to a post-script printer (select file) will also work.
We will require schematics for the following:
- Primary
electrical schematic or block diagram.
- Low
voltage (less than 30Vac and 60Vdc) input schematic.
- Telecommunication
interface schematics.
- Battery
schematics (for ALL types of batteries…including lithium batteries).
- Secondary
schematics showing any current protection (i.e. on output ports).
6.
Critical
Component List:
This list must include
all the components that are relied upon for safety (required information
includes manufacturer, model number, ratings and approvals (CSA, UL, VDE,
TUV, etc.):
- Primary
electrical components (input modules, line filters, fuses, fuse holders,
power supplies, transformers, switches, wires, power cords, etc.).
Remember to include all components providing isolation
(transformers, power supplies, relays, optocouplers, etc.) or protection
(fuses, polyswitches, MOV’s, etc).
- Low-voltage
input equipment: all input components (DC/DC converters, terminal block,
etc.).
- Telecommunication
components (fuses, varistors, transformers, capacitors, etc.).
- ALL
high voltage parts (parts greater than 30Vac and 60Vdc).
- Any
components used that provide protection (secondary fuses, relays, MOV’s,
etc.).
- Any
plastics used that will form part of the enclosure that supports or is
close to electrical components (include flame rating).
- All
fans and fan filters. Include
CFM rating for fans and flame rating for filters.
- Any
component that is approved by an agency (motors, modems, etc).
- Any
larger component (electrolytic capacitors, solenoids, batteries, lamps,
etc.).
Assemble
the information in a table with the following headings.
The following is an example:
Object/
Part No.
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Manufacturer/
Trademark
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Type/
Model (exact)
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Technical
Data and Ratings (include rating given by certification agency
only if different from manufacturer rating)
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Standard
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Mark(s)
of Conformity (include file number if available)
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PS1/Power
supply
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ABC
Co.
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AAA-15
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Input:
100-240V, 50/60 Hz, 1.2A; Output: 15Vdc, 5A; 50oC
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EN
60950, UL 1950, CSA C22.2 No. 950
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TUV,
UL, CSA
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F1/Fuse
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CBA
Ltd.
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FF-1.5
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Fast
blow, 250V, 1.5A
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IEC
60127-2,
UL
248
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VDE,
UL
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Alternate
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CCA
Ltd.
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BA-1.5
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Fast
blow, 250V, 1.5A
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IEC
60127-2,
UL
248
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VDE,
UL, CSA
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7.
Certified/Listed/Recognized
Components.
License
copies are required for:
- All
components providing isolation (such as power supplies, optocouplers,
transformers, DC/DC converters, relays and modems).
- All
primary components (such as line filters, AC fans and switches).
- Note:
For UL recognized power supplies and dc/dc converters: obtain a copy of
UL’s conditions of acceptability for these components.
8.
Uncertified/Unlisted/Non-Recognized
Components:
These components will have to be examined separately to ensure compliance
as part of your equipment. If
the component is critical and is only marked, a copy of the CE report (80+
pages) may be adequate, but it is at the agency's discretion if they will
accept it. Additional testing
and investigation may be required.
The
following components are often found under this category:
-
Transformers: a cross-sectional drawing and specifications
(windings, turns, core, insulation type, insulation thickness etc.) along
with an ‘unpotted’ sample of the transformer must be submitted.
- Power
supplies: specification sheets with ratings, description of inputs and
outputs, including transformer construction details and samples (see
transformers above).
9.
Creepage
Distance and Clearance Measurements:
These are easily measured in the equipment in most cases, but gets tricky
(impossible) on a multi-layer printed wiring board.
If your equipment contains components and traces that are required
to be isolated (such as primary, TNV or high voltage circuits), we will
require 1:1 colour coded artwork for that printed circuit board (choose
one colour for the primary, TNV or high voltage, one colour for low
voltage parts and one colour for ground).
This
is typically done for uncertified/unlisted/non-recognized modem boards,
power supply boards, and high voltage boards.
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Item
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Required
Product Information
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Applicant:
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File
Numbers:
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[
] - CSA ______________________
[ ] - UL ______________________
[ ] - TÜV ______________________
[ ] _____ ______________________
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Provide
the file number of any existing
agency approval files for the type of product you are seeking
approval for. We do no want
to open duplicate files. If you have files for other types
products, advise us as well since this may affect agency
agreements and credit status.
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Manufacturer:
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[
] - same as above
[ ] - list attached
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Provide
a complete record - name, address, contacts, etc. for each
manufacturing location.
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Product
name:
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This
should be a generally accepted generic
name that will indicate the end use of the equipment such as
Fibre-OpticTester.
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Model/Type
Designation:
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Equipment
Use:
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[
] Measurement
[
] Process Control
[
] Laboratory
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[
] ITE
[
] Telephone
[
] Other (specify):
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Indicate
the generic type of equipment - this helps us ensure that the
correct standards are being used.
Equipment must be evaluated by the intended end use, e.g. portable
computers might be ITE or measurement equipment. This will mainly
depend on how you market the product.
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Marked
Electrical Rating (including any applicable tolerance or
fluctuations):
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Volts
[ ] - 100 - 240
[ ] - 120
[ ] - 230
[ ] - 120/230
[ ] - 48
[ ] - _______
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Amps
______
______
______
___/___
______
______
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Frequency
50/60
60
50
60/50
DC
________
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The
actual input must not exceed the marked rating by more than 10%
under maximum normal usage. Marked ratings should not exceed the
actual usage by more than 20% but there is no specified
requirement. This rating is used by the installer so be realistic.
If you can not measure this accurately, please advise and a
practical rating will be established. The ratings shown are
typical and should be used if possible. Do not use 115 or 220
volts in your rating.
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Connection
to Supply:
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[
] Permanent
[ ] Cord
[ ] Battery
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[
] External transformer
[ ] Other (specify):
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Most
equipment is either permanently connected or cord connected. While
this is usually obvious, some equipment can be connected in
several ways, specify all that are applicable.
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Environmental
Rating:
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The
standard environment is considered to be indoors at an altitude of
less then 2000m with no unusual moisture present.
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Temperature:
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____ °C
max.
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Indicate
the maximum recommended temperature in the room or environment
where the equipment will be used.
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Humidity:
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____ % max.
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Indicate
the maximum recommended humidity in the room or environment where
the equipment will be used.
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Altitude:
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[
] 2000 meters maximum
[ ] Up to _______ meters
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For
higher altitudes greater than 2000m, required clearances in such
items as power supplies are higher. If you are using a
pre-approved power supply at greater than 2000m, check with the
manufacturer.
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Installation
Overvoltage Category:
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[
] - I
[ ] - II
[ ] - III
[ ] - IV
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This
will effect the required creepage and clearance distances in your
equipment. Ask if you are not sure!
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I
-
Signal level, parts of equipment
II
-
Appliances, portable equipment (most
common category)
III
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Distribution level, fixed installation
IV
-
Primary supply level
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Pollution
Degree:
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[
] - 1
[ ] - 2
[ ] - 3
[ ] - 4
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This
will effect the required creepage and clearance distances in your
equipment. Ask if you are not sure!
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Mode
of Operation/
Duty Cycle:
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[
] - Continuous
[ ] - Intermittent - specify duty cycle:
_____ ON, _____ OFF
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Most
equipment is rated for continuous operation but if the equipment
is used in short bursts under the control of an operator, it can
be intermittent.
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Options
Available:
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[
] - None; or
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Normally,
all options must be tested but consult with us for advice before
sending all of the options.
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Telecom
equipment
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Type
of circuit(s)
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Off
Premise?
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Max.
voltage
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List
the type of telecom circuit(s) used in the equipment (i.e. E-1,
T-1 etc). Indicate if
the circuit connects to the telecommunication network
(off-premise), and the maximum voltage that is accessible across
tip and ring.
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[
] Yes
[ ] No
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[
] Yes
[ ] No
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Moe
Lamothe is the president of Lamothe Approvals Inc.
(Georgetown, ON, Canada). He can be reached at
info@lamotheapprovals.com.
The
copyright for all of the text, tables and illustrations remains with Lamothe Approvals Inc. Permission is granted to print or reproduce
this document provided that it properly attributed to Lamothe Approvals Inc.
Prepared
May 2003
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